Confined flow of polymer blends.

The influence of confinement on the steady-state morphology of two different emulsions is investigated. The blends, made from polybutene (PB) in polydimethylsiloxane (PDMS) and polybutadiene (PBD) in PDMS, are sheared between two parallel plates, mostly with a standard gap spacing of 40 microm, in the range of shear rates at which the transition from "bulk" behavior toward "confined" behavior is observed. For both cases, the influence of the concentration was systematically investigated, as well as the shear rate effects on the final steady-state morphology. By decreasing the shear rate, for each blend, the increasing droplets, i.e., increasing confinement for a fixed gap spacing, arrange themselves first into two layers, and when the degree of confinement reaches an even higher value, a single layer of droplets is formed. The ratio between the drop diameters and the gap spacing at which this transition occurs is always lower than 0.5. While decreasing the shear rate, the degree of confinement increases due to drop coalescence. Droplets arrange themselves in superstructures like ordered pearl necklaces and, at the lower shear rates, strings. The aspect ratio and the width of the droplet obtained from optical micrographs are compared to predictions of the single droplet Maffettone-Minale model (MM model(1)). It is found that the theory, meant for unconfined shear flow, is not able to predict the drop deformation when the degree of confinement is above a critical value that depends on the blends considered and the shear rate applied. A recently developed extension of the MM model is reported by Minale (M model(2)) where the effect of the confinement is included by using the Shapira-Haber correction.3 Further extending this M model, by incorporating an effective viscosity as originally proposed by Choi and Showalter,4 we arrive at the mM model that accurately describes the experiments of blends in confined flow.